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Easy Zip Pouch Tutorial

OLFA is celebrating their 40th Anniversary this year and has teamed up with Aurifil to create the Slice and Stitch Challenge! I was asked to be part of the challenge, and I’m so excited to included in this talented group of makers, showing you how to use handy tools to create things you’ll love :). I don’t know about you, but if you sneak into my sewing room, you’re sure to find several OLFA tools (and cutting mats) and LOTS of yummy Aurifil thread. Some of my favorite (and quite possibly underappreciated) tools are specialty rotary cutter blades. You can (carefully) pop one of these blades into your regular rotary cutter and quickly achieve a decorative finish that will look like it took you forever to cut…but that can be our little secret! I also just LOVE the new OLFA RUBY rotary cutter…I use it daily (photos below are from OLFA’s website). For the Slice and Stitch challenge, I saw those decorative blades paired with Aurifloss and knew immediately I just had to make a zip pouch!

You can see the dreamy Aurifloss colors I chose for the hand quilting on my zip pouch. Love those blues with a punch of bright colors! Let’s get moving and start sewing up your own zip pouch!

Exact Aurifloss colors are listed below

Supplies needed:

  • Zip pouch template, printed at 100%
  • 10″ zipper
  • Aurifloss in your favorite colors (I used #1320 Bright teal, 2225 Salmon, 2220 Light salmon, 4020 Fucshia, 5005 Bright turquoise, 2735 Medium blue, 1147 Leaf green, and 4644 Smoke blue)
  • OLFA 45 mm Wave rotary blade and OLFA 45 mm Deluxe Handle Rotary Cutter
  • (2) 2.5″ x 9.5″ pieces of cork leather
  • Hand quilting needle
  • 1 FQ lining fabric, sub cut into
    • (2) 6.5″ x 9.5″
  • 1 FQ Solid fabric for the exterior, sub cut into
    • (2) 6.5″ x 9.5″
  • (2) 8″ x 11″ pieces of batting
  • Binding Clips
  • Turning tool (optional)
  • Basting spray/safety pins
  • Chalk marker or Hera marker
  • Zipper foot, sewing machine
  • Thread for piecing and basic sewing supplies
  • Iron and pressing mat

Hand Quilt it!

To begin, you’ll need to take the two exterior pieces of fabric cut at 6.5″ x 9.5″ and center each one on top of a piece of batting. Use a Hera marker or chalk pencil to mark your hand quilting lines, then hand quilt a pattern or random stitches onto each exterior piece. I like to make my stitches about 1/4″ in length, and spaced the same distance apart.

Grab your template:

Now you’ll take the cork pieces, and the bottom portion of the template printed from your supply list and line the template up along the bottom 9.5″ of the cork. Use a standard OLFA 45 mm Rotary blade to trim along the curved edge. I used my OLFA Ruby Rotary Cutter for this part. Once you’ve trimmed the curved portion, take the Wave Rotary blade and trim just along the curved edge to leave a cute wavy edge.

Take one of the quilted exterior pieces and place the decorative cork on the bottom 9.5″ edge. Use clips to hold in place, or use some wash away hem tape to secure. At this point, I like to take an air erasable marker and echo the line of the wave just below the wavy edge of the cork – about 1/8″ from the curvy edge – as a stitching guide. Take this piece to the sewing machine and topstitch along the guideline you drew with a coordinating thread. Then stitch around the remaining edges of the cork, about 1/8″ away from the raw edge to secure it in place. Don’t worry — the cork won’t fray, so it’s great for special decorative finishes with the OLFA rotary cutter!

Take your zipper and place it lined up with the top edge of one exterior, as shown in the picture below. Mark the end of the zipper (the end with the metal stopper) where it meets the end of the right side of the fabric, then mark about 1/4″ in from that mark as well. Take the zipper to the sewing machine and use a zig zag stitch to sew a new zipper stop on the mark furthest in. Trim away the rest of the zipper on the outermost mark.

Install the zipper

Take the newly trimmed down zipper and place it RSD on top of one side of the hand quilted exterior. Use binding clips to clip the zipper in place. Take one of the lining pieces and place it RSD on top of the zipper, the replace the clips to include all three layers. Use a zipper foot to sew through the three layers with a 1/4″ seam allowance, beginning at one end of the fabric and sewing to the opposite end, all the way to the edge of the fabric.

Press the lining and exterior away from the zipper with your iron, and topstitch 1/8″ away from the folded edge of the fabric.

Repeat the steps above with the remaining exterior and lining pieces.

Assembling the zip pouch

Open the zipper part way, then match the exteriors, placing them right sides together. Pull the linings together and match them, right sides together. Pin or clip in place, and mark about a 5″ opening along the bottom center of the lining to leave open in the next step. Pull the zipper pieces towards the lining, as shown below.

Sew all the way around the perimeter of the zipper pouch, leaving the 5″ opening unsewn. Clip the corners for crisp turning. Turn the zipper pouch right side out through the opening in the lining. You can use a turning tool for crisper turning, if needed. Fold the opening of the lining in 1/4″ and press. Clip in place. Topstitch the opening closed, then push the lining down inside the pouch.

And you’re done! Fill this pretty pouch up with all the sewing things you need on the go 🙂

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Total Eclipse Heart Pouch Tutorial

Grab your copy of the Total Eclipse Heart Block and check out this free zip pouch tutorial to turn it into a quick and easy zippered pouch for some serious cuteness!

Total Eclipse Heart Block
Total Eclipse Heart Block in Tula Pink’s Tabby Road and Michael Miller Hashdot

Supplies

  • Supplies/fabrics listed in the Total Eclipse Heart Block pattern – we’ll be making the 7″ x 12″ block.
  • Additional fabric cuts:
    • (2) 1.5″ x 4″ zipper ends cut from exterior fabric
    • (2) 7.5″ x 12.5″ lining for zip pouch
    • (2) 7.5″ x 12.5″ pieces of SF101 fusible interfacing for the lining
    • (1) 7.5″ x 12.5″ for Exterior back of pouch (cut this at 8.5″ x 13.5″ if you plan to quilt it, then trim down to 7.5″ x 12.5″. You may also want to alter your border pieces on the Total Eclipse Heart Block and cut them at (2″ x 5.5″ and 2″ x 13.5″) if you’re quilting the front exterior or the quilt block.)
      • If quilting, you’ll also need (2) 10″ x 15″ batting pieces.
      • If not quilting, cut (2) 7.5″ x 12.5″ pieces of SF101 fusible interfacing for the exterior.
  • 14″ closed end nylon zipper
  • Erasable marking tool (I like to use Frixion pens)
  • Turning tool or chopstick

Instructions

  • To begin, follow the instructions in the Total Eclipse Heart Block pattern to make the 7″ x 12″ block. You’ll need to decide if you want to quilt your zipper pouch or not.
    • If quilting – cut the border pieces at (2) 2″ x 5.5″ and (2) 2″ x 13.5″, instead of the 1.5″ width to give a little extra room for shrinkage. Then sew the pieces on as directed.
    • Make a quilt sandwich, using 2 pieces of scrap fabric (these won’t be seen in the finished pouch) measuring 10″ x 15″ as the back of your quilt sandwich. Place the scrap piece wrong side up, place the batting piece on top of that, then center the 8.5″ x 13.5″ block on top of that and baste the layers together using your favorite method. Make another quilt sandwich with the 8.5″ x 13.5″ Exterior back piece. Quilt as desired, then square up the quilted pieces to measure 7.5″ x 12.5″.
  • If not quilting – Follow the cutting/sewing instructions to make the block, then apply the fusible interfacing to the wrong side of the 7.5″ x 12.5″ quilt block, following the manufacturer’s instructions. Do the same for the 7.5″ x 12.5″ Exterior back of pouch.
    • Apply the fusible interfacing to the wrong side of each lining piece.
    • Take the 1.5″ x 4″ zipper end pieces and fold the 1.5″ ends to meet in the center. Press. Fold them in once more to conceal all raw edges and press.
  • Take the 14″ zipper and move the zipper pull in away from the metal teeth a little. Trim your zipper down to measure exactly 12.5″, and make sure you trim the metal bits off when you trim it down. Be very careful to not pull your zipper head off.
  • Take the zipper end pieces and place one end of the zipper butted into the middle of the folded piece. Use clips or pin in place. Repeat for the other end of the zipper. Take to your sewing machine and topstitch 1/8″ from the folded edge to contain the zipper. Trim away the edges of the zipper pieces so they’re even with the zipper tape.
  • Measure and mark the center top 12.5″ edges of all 4 of your fabric pieces. Measure and mark the center of the zipper.

Assembling the Zipper pouch

  • Take the assembled quilt block (quilted or not) and place it right side up. Take the zipper and place it right side down, lining up the centers and the edge of the zipper tape to the top edge of the block. Use clips or pin to secure. Place one lining piece right side down on top of the zipper, sandwiching the zipper between the two layers and matching the centers again. Clip or pin in place. Use a zipper foot to sew through all three layers with a 1/4″ seam allowance. Press the fabrics wrong sides together away from the zipper and topstitch 1/8″ from the folded edge of the fabric.
  • Take the exterior 7.5″ x 12.5″ piece (quilted or not) and place it
    right side up. Take the zipper (now attached to the quilt block) and place it right side down, lining up the centers and the edge of the zipper tape to the top edge of the block. Use clips or pin to secure. Place the remaining lining piece right side down on top of the zipper, sandwiching the zipper between the two layers and matching the centers again. Clip or pin in place. Use a zipper foot to sew through all three layers with a 1/4″ seam allowance. Press the fabrics wrong sides together away from the zipper and topstitch 1/8″ from the folded edge of the fabric.
  • Open the zipper. Pull the exteriors and linings apart from eachother and pin the edges of the exterior RST. Do the same with the lining pieces. Pin or clip in place. Mark a 5″ opening centered on the bottom of the lining. This will be left open for turning. Start sewing with your regular pressing foot, and sew all the way around the zip pouch, leaving the opening unsewn.
  • Trim the corners away being careful not to clip the stitches. Turn the bag right side out through the opening in the lining and push the corners out with a chopstick or turning tool.
  • Fold the raw edges of the opening in by 1/4″ and press. Clip the folded edges together and topstitch or whipstitch closed to close the opening. Push the lining down into the bag and you’re done! Fill that cute little zip pouch up with some goodies and it’s ready to be gifted.
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Watermelon twist travel bags

Whew!  It’s been a busy month for me!   I recently started by own business, Kustom Kwilts and Designs, and have been preparing for two upcoming craft shows to sell my products at.  I can honestly say in the last few weeks, I have gained a huge appreciation for artisans who craft their own products and actually make a living doing it.  I am a full-time employed teacher (ag science) and in my spare time…what spare time?…I attempt to stock up for these shows.  This is a set of make-up or travel bags that I recently made that I adore…don’t know if I will be able to part with them!  Due to the colors I picked, I call them the watermelon twist set.